Boiler Formulas And Other Useful Calculations

Boiler formulas are useful tools for anyone who operates or installs boilers. In this article we will provide some useful boiler formulas, along with a few other calculations you can use with your system.

All formulas on this page are typical in nature and will change with actual site conditions, equipment capabilities, efficiencies, etc.. These are offered as a general means of estimating requirements or conditions without all necessary values known. Assuming a boiler ‘Fuel to Steam’ efficiency of 80%.

Useful Gas/Oil Boiler Formulas:

KW x 0.10 = BHP

34.5 x Boiler Horsepower (BHP) = LB/STM/HR (from and at 212°F)

0.069 x Boiler Horsepower (BHP) = GPM (evaporation rate)

33,479 x Boiler Horsepower (BHP) = BTUH (nominal gross output) (divide x.8 to get input)

0.3 x Boiler Horsepower (BHP) = GPH №2 Fuel Oil

0.28 x Boiler Horsepower (BHP) = GPH №5/6 Fuel Oil

42 x Boiler Horsepower (BHP) = CFH Nat. Gas

139 x Boiler Horsepower (BHP) = SQ/FT EDR

9.809 x Boiler Horsepower (BHP) = KW

LB/STM/HR x 0.002 = GPM

LB/STM/HR x 1000 = BTU/HR (nominal gross output)

Gallon of Water @ 70°F x 8.34 = LB of water

2.31 x PSIG = FT of water

6.9 x PSIG = kPa

27.71 x PSIG = in w.c.

1.73 x Ounce = in w.c.

1 lb of Steam = 970.2 Btu

1 Sq ft EDR (steam) = 240 Btu per hour

Btu/hr Hot Water Boiler Output Calculation

1.Calculate the water flow through the hot water boiler in lbs. /hr.

Example: 800 gpm is the flow through boiler

800 gpm * 60 min/hr. = 48,000 gph

48,000 gph * 8.31 lbs. /gal = 398,880 lbs. /hr.

2. Calculate the Δ T of water flow through the hot water boiler in F.

Example: 160°F entering and 180°F leaving — 180°F — 160°F = 20°F

3. Calculate Btu/hr. output of boiler. (one pound of water by one degree Fahrenheit)

Example: 398,880 lbs. /hr. * Δ 20°F = 7,977,600 Btu/hr.

Output of boiler will need to be greater than 7,977,600 Btu/hr.

1 Cu Ft Water = 7.48 gallons of water or 62.4 lbs

Typical Fuel Values

1 CU/FT Natural Gas @ 60°F = 1,000 BTU/CU/FT

1 Therm = 100,000 BTU’s (100 CU/FT natural gas)

1 Dekatherm = 1,000,000 BTU’s (1,000 CU/FT natural gas)

1 GAL of LPG (propane liquid) @ 60°F = 91,600 BTU/GAL

1 CU/FT of LPG vapor (propane gas — raw) @ 60°F = 2,500 BTU/CU/FT (typical @ 1.53 SG)

NOTE: LPG may be blended with air to approximate the operational characteristics of Natural Gas. It may have a nominal BTU content of 1,300 to 1,500 BTU/CU/FT (determine by application).

1 GAL №2 Fuel Oil = 140,000 BTU/GAL

1 GAL №5/6 Fuel Oil = 150,000 BTU/GAL

Hot Water Boiler Sizing:

British thermal unit (BTU) = the amount of energy needed to cool or heat one pound of water by one degree Fahrenheit in one hour.

One (1) gallon of water weighs 8.31 lbs. /gallon

Boiler Efficiency

In an article written by Forbes Marshall , they provide a formula to find the direct efficiency of a boiler. The formula is as follows:

η=(Energy output)/(Energy input) X 100

In order to calculate boiler efficiency, we divide the total energy output by total energy input, multiplied by hundred.

This formula further breaks down to:

E= [Q (H-h)/q*GCV]*100

Where,

Q= Quantity of steam generated (kg/hr)

H= Enthalpy of steam (Kcal/kg)

h= Enthalpy of water (kcal/kg)

GCV= Gross calorific value of the fuel.

Originally published at https://www.rasmech.com on February 2, 2022.

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Rasmussen Mechanical Services

Rasmussen Mechanical Services provides services and parts to commercial, industrial, and institutional clients throughout the Central United States. Rasmech.com